Ajax Project Gallery
An Ajax Success Story: Custom Fin Plates With Thin Material
The Situation Heat exchangers perform best when fin plate material is thin, extrusions are high, and the plate shape is customized for the application. Those three specs can yield the thermal transfer properties, optimum airflow, and overall performance that heat...
High Volume Appliance Part Progressive Stamping
Progressive Stamping: A Cost-Effective Appliance PartWith the price of stainless steel fluctuating almost daily, alternative materials can have a significant impact on cost and production efficiency. This is especially true in high volume progressive stamping. But can...
Tiny Progressive-Stamped Beryllium Copper Grounding Bracket
This bracket is so tiny that we designed a vacuum system to remove it from the progressive die. It's made from beryllium copper that is heat-treated and tin-plated. The part has to provide enough spring to ground a circuit to the enclosure. The customer tried...
Residential HVAC Header Plate
HVAC Header Plate With Perfect ExtrusionsRedesigning a residential header plate project from a turret press to progressive metal stamping resulted in $50,000 in annual savings and a new relationship with a satisfied client. Progressive metal stamping made from...
Architectural Bracket For Miami Marlins Baseball Stadium
How do you keep the retractable roof of a gigantic baseball stadium opening and closing smoothly, day after day, letting the sunshine in and keeping the elements out? Ajax stepped up to the plate and provided the solution. No Room For Error: Architectural Bracket...
High-Volume, Large HVACR Sheet Metal Fabrication Project
High-Volume, Large HVACR Sheet Metal Fabrication ProjectWhen a long-standing Ajax HVACR customer modified a large component to improve their product performance, they came to Ajax for help with sheet metal fabrication. A critical link in a very long supply chain for...
Radius Track Stamped, Curved Architectural Framing
Radius Track Stamped, Curved Architectural FramingRadius Track develops framing systems for complex building designs with stringent requirements. Applications include roofs, facades, walls, ceilings, domes, and any other type of curved surface. These framing...
Progressive Stamping With Hardware Insertion
Progressive Stamping With Hardware InsertionThe Situation Tooling expertise, a wealth of machinery, and trained press operators. These are the basic requirements for progressive stamping success. Add hardware insertion to the mix, and things become more complex....
Stamped Hinges
Progressive Stamped HingesStamped Hinges At Ajax Our innovative approach allows us to provide globally cost-competitive stamped hinges to customers. Our rapid prototyping services provide working samples without incurring hard tooling costs. Our excellence in...
Solenoid Shell, A Progressive Stamped Electric Motor Casing
Progressive Stamped Electric Motor Casing Solenoid Shell Progressive Stamping Our client relies on Ajax to provide just-in-time inventory to its offshore manufacturing facility, without resorting to expensive air shipments or jeopardizing a complex supply chain. In...
Fiber Optic Laser Cut Circular Shim
A customer came to Ajax with a problem: the design for a stainless steel control panel ended up making some of the holes too large. By the time the problem was discovered, the stainless steel skin had been cut, polished, partially assembled, and screen-printed....
Custom Hinge with Retained Pin
This customer came to Ajax with a die-cast hinge, made in Europe, which had a retained hinge pin. We figured out how to produce the custom hinge with retained pin as a progressive metal stamping. We created a prototype with no hard tooling expense, then produced...
Pressure Safety Lock For Small Appliances
Pressure Safety Lock For Small AppliancesOur customer came to Ajax because they had problems holding tolerances on an aluminum bracket with a square notch. This part is used as a safety component on a consumer small appliance, so the material and tolerances needed to...
Corner Gusset With Multiple Offsets
This corner gusset had multiple opposing offsets, and it had to meet tight tolerances to be square enough to support robotic welding. Ajax produced this complex, multifaceted progressive stamping to tolerances +/- .5°. One engineer said it couldn’t be done. We did it....
Pressure Vessel End Caps Using Drawn-over Mandrel Tubing
Pressure Vessel End Caps Using Drawn-over Mandrel TubingOur customer created the body of a pressure vessel using drawn-over mandrel tubing that was seam-welded and cut to length. They came to us for pressure vessel end caps to be made of 11-gauge steel with special...
Heat Exchanger Header Plates
Heat Exchanger Header Plates Perfect header plates are a specialty at AjaxHeat exchangers are a growing HVACR solution for many commercial applications. Heat exchangers are efficient, cost-effective, and versatile. They can fit into smaller spaces, they’re...
Appliance Door Hinge Innovation Saves $250,000 Annually
Appliance Door Hinge Innovation Saves $250,000 AnnuallyOur customer saved more than $250,000 a year once Ajax took over the manufacture of this bottom hinge almost 20 years ago. Our continuous improvements in materials selection, tooling, and production automation...