Ajax Case Studies

An Ajax Success Story: Custom Fin Plates With Thin Material The Situation: Heat exchangers perform best when fin plate material is thin, extrusions are high, and the plate shape is customized for…

High Volume Appliance Part Progressive Stamping With the price of stainless steel fluctuating almost daily, alternative materials can have a significant impact on cost and production efficiency….

Tiny Progressive-Stamped Beryllium Copper Grounding Bracket This bracket is so tiny that we designed a vacuum system to remove it from the progressive die. It’s made from beryllium copper that is…

Residential HVAC Header Plate Redesigning a residential header plate project from a turret press to progressive metal stamping resulted in $50,000 in annual savings and a new relationship with a…

Architectural Bracket For Miami Marlins Baseball Stadium How do you keep the retractable roof of a gigantic baseball stadium opening and closing smoothly, day after day, letting the sunshine in and…

High-Volume, Large HVACR Sheet Metal Fabrication Project When a long-standing Ajax HVACR customer modified a large component to improve their product performance, they came to Ajax for help with…

Radius Track Stamped, Curved Architectural Framing Radius Track develops framing systems for complex building designs with stringent requirements. Applications include roofs, facades, walls,…

Progressive Stamping With Hardware Insertion The Situation Tooling expertise, a wealth of machinery, and trained press operators. These are the basic requirements for progressive stamping success….

Stamped Hinges Our innovative approach allows us to provide globally cost-competitive stamped hinges to customers. Our rapid prototyping services provide working samples without incurring hard…

Solenoid Shell, A Progressive Stamped Electric Motor Casing Our customer relies on Ajax to provide just-in-time inventory to its offshore manufacturing facility, without resorting to expensive air…

Fiber Optic Laser Cut Circular Shim A customer came to Ajax with a problem: the design for a stainless steel control panel ended up making some of the holes too large.  By the time the problem was…

Custom Hinge with Retained Pin This customer came to Ajax with a die-cast hinge, made in Europe, which had a retained hinge pin. We figured out how to produce the custom hinge with retained pin as a…

Pressure Safety Lock For Small Appliances Our customer came to Ajax because they had problems holding tolerances on an aluminum bracket with a square notch. This part is used as a safety component…

Corner Gusset With Multiple Offsets This corner gusset had multiple opposing offsets, and it had to meet tight tolerances to be square enough to support robotic welding. Ajax produced this complex,…

Pressure Vessel End Caps Using Drawn-over Mandrel Tubing Our customer created the body of a pressure vessel using drawn-over mandrel tubing that was seam-welded and cut to length. They came to us…

Heat Exchanger Header Plates Heat exchangers are a growing HVACR solution for many commercial applications. Heat exchangers are efficient, cost-effective, and versatile. They can fit into smaller…

Appliance Door Hinge Innovation Saves $250,000 Annually Our customer saved more than $250,000 a year once Ajax took over the manufacture of this bottom hinge. Our continuous improvements in…