Ajax Project Gallery

The Situation:  Heat exchangers perform best when fin plate material is thin, extrusions are high, and the plate shape is customized for the application. Those three specs can yield the thermal...

Progressive Stamping: A Cost-Effective Appliance Part With the price of stainless steel fluctuating almost daily, alternative materials can have a significant impact on cost and production...

This bracket is so tiny that we designed a vacuum system to remove it from the progressive die. It's made from beryllium copper that is heat-treated and tin-plated. The part has to provide enough...

HVAC Header Plate With Perfect Extrusions  Redesigning a residential header plate project from a turret press to progressive metal stamping resulted in $50,000 in annual savings and a new...

How do you keep the retractable roof of a gigantic baseball stadium opening and closing smoothly, day after day, letting the sunshine in and keeping the elements out? Ajax stepped up to the plate...

High-Volume, Large HVACR Sheet Metal Fabrication ProjectWhen a long-standing Ajax HVACR customer modified a large component to improve their product performance, they came to Ajax for help with...

Radius Track Stamped, Curved Architectural FramingRadius Track develops framing systems for complex building designs with stringent requirements. Applications include roofs, facades, walls,...

Progressive Stamping With Hardware InsertionThe Situation Tooling expertise, a wealth of machinery, and trained press operators. These are the basic requirements for progressive stamping success....

Progressive Stamped HingesStamped Hinges At Ajax Our innovative approach allows us to provide globally cost-competitive stamped hinges to customers. Our rapid prototyping services provide working...

Progressive Stamped Electric Motor Casing Solenoid Shell Progressive Stamping Our client relies on Ajax to provide just-in-time inventory to its offshore manufacturing facility, without resorting to...

A customer came to Ajax with a problem: the design for a stainless steel control panel ended up making some of the holes too large.  By the time the problem was discovered, the stainless steel skin...

This customer came to Ajax with a die-cast hinge, made in Europe, which had a retained hinge pin. We figured out how to produce the custom hinge with retained pin as a progressive metal stamping. We...

Pressure Safety Lock For Small AppliancesOur customer came to Ajax because they had problems holding tolerances on an aluminum bracket with a square notch. This part is used as a safety component on...

This corner gusset had multiple opposing offsets, and it had to meet tight tolerances to be square enough to support robotic welding. Ajax produced this complex, multifaceted progressive stamping to...

Pressure Vessel End Caps Using Drawn-over Mandrel TubingOur customer created the body of a pressure vessel using drawn-over mandrel tubing that was seam-welded and cut to length. They came to us for...

Heat Exchanger Header Plates Perfect header plates are a specialty at AjaxHeat exchangers are a growing HVACR solution for many commercial applications. Heat exchangers are efficient,...

Appliance Door Hinge Innovation Saves $250,000 AnnuallyOur customer saved more than $250,000 a year once Ajax took over the manufacture of this bottom hinge almost 20 years ago. Our continuous...