Project Gallery
Ajax Projects: A Gallery Of Stamped and Fabricated Parts
Solenoid Shell – Progressive Stamping Electric Motor Casing
Solenoid Shell Progressive Stamping Our client relies on Ajax to provide just-in-time inventory to its offshore manufacturing facility, without resorting to expensive air shipments or jeopardizing a complex supply chain. In addition to providing cost-effective...
Fiber Optic Laser Cut Circular Shim
A customer came to Ajax with a problem: the design for a stainless steel control panel ended up making some of the holes too large. By the time the problem was discovered, the stainless steel skin had been cut, polished, partially assembled, and screen-printed....
Custom Hinge with Retained Pin
This customer came to Ajax with a die-cast hinge, made in Europe, which had a retained hinge pin. We figured out how to produce the custom hinge with retained pin as a progressive metal stamping. We created a prototype with no hard tooling expense, then produced...
Pressure Safety Lock
Our customer came to Ajax because they had problems holding tolerances on an aluminum bracket with a square notch. This part is used as a safety component on a consumer small appliance, so the material and tolerances needed to be perfect to avoid user injury. Ajax...
Corner Gusset
This corner gusset had multiple opposing offsets, and it had to meet tight tolerances to be square enough to support robotic welding. Ajax produced this complex, multifaceted progressive stamping to tolerances +/- .5°. One engineer said it couldn’t be done. Ajax did...
Pressure Vessel End Caps
Our customer created the body of a pressure vessel using drawn-over mandrel tubing that was seam-welded and cut to length. They came to us for pressure vessel end caps to be made of 11-gauge steel with special carbon content. The challenge: The parts required perfect...
Heat Exchanger Header Plates
Perfect header plates are a specialty at AjaxHeat exchangers are a growing HVACR solution for many commercial applications. Heat exchangers are efficient, cost-effective, and versatile. They can fit into smaller spaces, they’re environmentally friendly, they use less...
Appliance Door Hinge
Our client is saving more than $250,000 a year since Ajax took over the manufacture of this bottom hinge almost 20 years ago. Our continuous improvements in materials selection, tooling, and production automation have eliminated heat treating, deburring, and manual...